
Instruction Manual
D101634X012
HP and HPA Valves
October 2014
29
3. PlacetheC-sealplugsealoverthetopofthevalveplugandpressitontotheplugusingtheinstallationtool.
Carefully press the C-seal plug seal onto the plug until the installation tool contacts the horizontal reference surface
of the valve plug (figure 12).
4. Apply a suitable high-temperature lubricant to the threads on the plug. Then, place the C-seal retainer onto the
plug and tighten the retainer using an appropriate tool such as a strap wrench.
5. Using an appropriate tool such as a center punch, stake thethreadsontopofthepluginoneplace(figure13)to
secure the C-seal retainer.
6. Replace the piston rings following instructions in the Trim Replacement section in this m anual.
7. Return the seat ring, cage, plug/retainer assembly, and stem to the valve body and completely reassemble the valve
package following the appropriate instructions in the Trim Replacement section in this manual.
CAUTION
To avoid excessive leakage and seat erosion, the valve plug must be initially seated with sufficient force to overcome the
resistance of the C-seal plug seal and contact the seat ring. You can correctly seat the valve plug by using the same force
calculated for full load when sizing your actuator. With no pressure drop through the valve, this force will adequately drive
the valve plug to the seat ring, thus giving the C-seal plug seal a predetermined permanent set. Once this is done, the
plug/retainer assembly, the cage, and the seat ring become a matched set.
With full actuator force applied and the valve plug fully seated, align the actuator travel indicator scale with the lower end
of valve travel. Refer to the appropriate actuator instruction manual for information on this procedure.
Parts Ordering
Each body-bonnet assembly is assigned a serial number, which can be found on the valve body. This same number also
appears on the actuator nameplate when the valve body is shipped from the factory as part of a control valve
assembly. Refer to the number when contacting your Emerson Process Management sales office for technical
assistance or when ordering replacement parts.
When ordering replacement parts, also be sure to include the 11-character part number for each part required from
the following parts list.
WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.
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